Factory wholesale Rapid Prototyping China - Injection mould tool for package caps multi cavity mould – Suntime

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Factory wholesale Rapid Prototyping China - Injection mould tool for package caps multi cavity mould – Suntime Detail:

This is 16 cavity mould, mould delivery after T1, finished in very short time. Because the inside thread needs to be released by force, we need to make sure there is no scratch mark when demolding and assure the filling is balance. The hot runner is 16pcs hot tips of master tip.

Appliance and Type		Package, bottle caps
Part name		queen_cap
Resin		PP
No. of cavity		1*16
Mould Base		DME 7# Equal /(AISI 420H)
Steel of cavity&Core		S136 HRC48-50
Tool weight		613KG
Tool size		369X515X510
Press Ton		T160
Mold life		1000000 Shots
Injection system		16 Drop hot runner
Cooling system		25 ℃
Ejection System		Stripper Plate
Special points		Multi cavity mold with 16 cavities, thread demold by force , mold ship after T1
Difficulties		No scratch mark when mold release by force, keep filling balance, short lead time
Lead time		4.5 weeks
Package		Anti-rust Paper and film, little anti-rust oil and plywood box
Packing items		Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes…
Shrinkage		1.016
Surface finish		B-2
Trade terms		FOB Shenzhen
Export to		Australia

Suntime has very effective mold designers. For DFM, it can be finished within 1~2 days, 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity. When time is very urgent, we normally make 3D drawing directly after DFM, but of course, it must be based on customers’ approval.

DFM Analysis

3D mould design

1. How many molds Suntime Precision Mould can make every year?
150-220 sets of molds. (depends on the size and complexity)

2. What are the industries involved in your products?
Automotive, IoT, Telecommunication, Building, Industrial, Household appliance, Electronic, Packaging, Medical,…

3.What hot runner system do you use?
Yudo, Moldmaster, Incoe, Syventive, Masterflow, Mastertip,Husky…

4. I don’t have part drawings, how can I make quote?
You can take photos of this part showing the structure, and give us the rough dimension of width, length, height and so on. Or, you can send us the samples. We will scan the part and make part 2D & 3D drawings. After your confirmation of the part design, we will start the mold design process.

5. Do you have any Value added service?
“Yes, we have. Except mold making and custom injection molding. We also can provide service:
a). Silicon compression parts.
b). Metal stamping parts (Progressive Die ).
c). Plastic extrusion parts.
d). Die casting second machining and surface treatment (bead-blasting,anodizing…)
e). Plastic and Metal prototypes.
f). Mold design and engineering service. (24/7 communication services & technical support.)”
6. Do you accept small batch production?
Yes，we have 7 injection machines from 90 ton to 400 ton. We accept production from 1pcs to very big volumn.

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"Sincerity, Innovation, Rigorousness, and Efficiency" could be the persistent conception of our enterprise to the long-term to produce together with clients for mutual reciprocity and mutual profit for Factory wholesale Rapid Prototyping China - Injection mould tool for package caps multi cavity mould – Suntime, The product will supply to all over the world, such as: Ireland, Pretoria, Leicester, We are sticking to excellent quality, competitive price and punctual delivery and better service, and sincerely hope to establish long-term good relationships and cooperation with our new and old business partners from all over the world. Sincerely welcome you to join us.

The factory technical staff gave us a lot of good advice in the cooperation process, this is very good, we are very grateful.